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Plastic fuel tank – Mercedes-Benz G-Class – Diesel (1975-2001)

PL0002

569.00

Brand

Mercedes-Benz G-Class

Condition

New

Originality

Analogue

Guarantee

3 years

Made in

European Union

In stock

Insurance-m Tank delivery is insured

Manufacturer number: A4604710098, A4614700004

Suitable for models: Mercedes-Benz G – W460, W461, W462, W463, Wolf gl – Diesel

Fuel tank capacity: 70 liters.

Material: Composite material based on polyester resins, fiberglass and carbon fabrics.

Wall thickness: 5 mm

Weight: 8 kg

Size: 1280 x 630 x 340 mm

Equipment: tank only

The inside of the fuel tank has hydro-impact baffles made from factory drawings. The presence of partitions (serve to reduce fuel fluctuations).

During installation, the fuel tank is secured to the factory fixings.

The second hole can be cut with a cutting disk for the second additional tank.

Buy online Plastic fuel tank – Mercedes-Benz G-Class – Dizel (1975 – 2001)

Plastic fuel tanks are manufactured in-house – from a modern composite material based on polyester resins, fiberglass and carbon fabrics. They have a high degree of reliability and are close to steel in terms of resistance/shock resistance.

! Each fuel tank is tested for leaks after production to ensure that there are no fuel leaks and/or vapours.

The fuel tanks are manufactured in Latvia in full compliance with the technical regulations and norms of the European Union.

Plastic fuel tank – Mercedes-Benz G-Class – Dizel

If you’re not sure which fuel tank is right for your car model, message us on WhatsApp and we’ll help you choose. 

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Mercedes-Benz G-Class (Diesel, 1975–2001) Fuel Tank Replacement Checklist

Safety first: If you’re not comfortable working with fuel systems or heavy lifting, hire a professional.

Safety Checklist

  • Work in a well-ventilated area away from sparks/open flames
  • Wear safety glasses, gloves, and long sleeves
  • Disconnect the negative battery terminal
  • Relieve fuel pressure if applicable
  • Support vehicle securely on jack stands
  • Use a floor jack with wood under the tank for support
  • Have fuel containers and fire extinguisher ready
  • Dispose of old fuel and tank safely

Tools & Materials

  • Metric socket set & ratchet
  • Torque wrench
  • Floor jack & jack stands
  • Fuel siphon pump or drain pans
  • Screwdrivers, pliers, hose clamp pliers
  • Penetrating oil
  • Replacement fuel tank
  • New sender O-ring/gaskets, hoses, clamps
  • New fuel filter
  • Tank straps/rubber isolators (if corroded)

Preparations

  • Park on level ground, chock wheels, engage parking brake
  • Siphon fuel from tank to reduce weight
  • Disconnect negative battery terminal
  • Relieve any fuel system pressure

Removal Steps

  • Raise and support vehicle with jack stands
  • Place drip pan under tank
  • Label and photograph connections (hoses, lines, wiring)
  • Disconnect filler neck and vent hoses
  • Disconnect fuel lines (supply & return)
  • Disconnect sender/pump wiring
  • Support tank with floor jack
  • Remove heat shields/obstructions if needed
  • Unbolt or unclip tank straps
  • Lower tank slowly, check for missed connections
  • Remove sender/pump assembly if attached

Install New Tank

  • Inspect new tank for correct fittings
  • Install sender/pump with new O-ring
  • Lift tank into position with jack
  • Loosely fit straps, align tank, then torque bolts
  • Reconnect fuel lines securely
  • Reconnect wiring
  • Reconnect filler neck and vent hoses
  • Reinstall heat shields/brackets
  • Lower vehicle

Final Steps

  • Add small amount of clean diesel
  • Reconnect battery
  • Prime system (ignition ON or manual pump)
  • Start engine and check for leaks
  • Fill tank fully and recheck
  • Test drive and inspect again

Troubleshooting

  • Won’t start / runs rough → bleed system, check fittings
  • Fuel smell → check clamps, hoses, sender O-ring
  • Leaking at sender → replace O-ring, reseat properly
  • Corroded straps → replace with new hardware